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Make-Specific Updated 2026-04-10

Kenworth T680 Fault Codes & Diagnostic Guide

Kenworth T680 Overview

The T680 is a fuel-efficient aero cab for long-haul. Most run the PACCAR MX-13 with Eaton Fuller or PACCAR TX-12 automated transmission.

Top T680-Specific Issues

1. PACCAR MX-13 Aftertreatment

The MX-13 uses a two-box system (separate DOC/DPF and SCR canisters).

  • SPN 3251 / FMI 0 — DPF soot critical
  • SPN 3226 / FMI 3 — SCR efficiency below threshold
  • SPN 5394 / FMI 17 — 7th injector (hydrocarbon dosing valve) performance issue
  • SPN 3050 / FMI 0 — DPF outlet temp too high during regen

Key tip: The T680 has two NOx sensors (upstream and downstream of SCR). If downstream reads higher than upstream, the SCR catalyst is failing — replace the catalyst, not just sensors.

2. TX-12 Automated Transmission

  • SPN 523 / FMI 14 — Transmission communication lost. Check harness connector at transmission top.
  • Harsh or delayed shifts — Clutch actuator issue. Check actuator fluid level and clutch position sensor.
  • Stuck in gear — Failed range cylinder or air supply issue.

3. SmartNav Display

  • Screen freeze/reboot loop — Hard reset by holding power 10 seconds. May need dealer software update.
  • Bluetooth drops — Known software issue, check firmware updates.

4. EGR Cooler Failure (MX-13)

The MX-13 EGR cooler is a known failure point:

  • Symptoms: coolant loss with no visible leak, white exhaust smoke, coolant in charge air cooler piping
  • SPN 411 / FMI 0 — EGR temperature high
  • ⚠️ If you suspect EGR cooler failure, stop driving. Coolant entering the engine can cause hydrolock.

5. Cab and Chassis

  • Wind noise from doors — Door seals shrink in cold weather. Replace secondary seal if whistling above 50 MPH.
  • Ride height issues — Check air suspension bags and height control valve linkage.

Recommended Diagnostic Tools

  • PACCAR ESA — Full dealer-level diagnostics for MX-13 and TX-12
  • OTR Diagnostics — Good for code reading and forced regens
  • Nexiq USB-Link 3 — Professional-grade J1939 interface

Frequently Asked Questions

What is the most common problem with the Kenworth T680?

The most common T680 complaints involve the aftertreatment system — DPF regen issues and DEF dosing faults. The PACCAR MX-13 runs cooler exhaust temps making passive regen harder. Long idle times and short trips make it worse. Keeping up with regens and using quality DEF prevents most issues.

How do I force a regen on a Kenworth T680?

Connect a diagnostic tool supporting PACCAR engines to the 9-pin port under the driver side dash. Navigate to aftertreatment, select Stationary Regen. Requirements: park brake set, neutral, coolant above 140°F, DPF soot under 120%, no red stop-engine faults. Takes 30-60 minutes. OTR Diagnostics and PACCAR ESA both support this.

What does the yellow engine light mean on a T680?

A yellow check engine light indicates a non-critical fault — aftertreatment issues, sensor faults, or minor emissions problems. You can drive to a safe location or shop. A red stop engine light means shut down immediately to prevent engine damage. Use a diagnostic tool to read the specific SPN/FMI code.

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